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High-Speed Ampoule Filling Line with Hermetic Sealing, 30,000 Ampoules per Hour, High Precision, ISO 14644 Class 5 Certified

Categories Ampoule Filling And Sealing Machine
Model Number: LYAPF1-20
Certification: CE, ISO, GMP
Place of Origin: China(Thailand available soon)
MOQ: 1 unit
Price: 150,000-300,000USD per piece
Payment Terms: D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 1 unit per month
Delivery Time: 120-180 work days normally
Packaging Details: carton, wood carton, pallets
Application: Chemicals, vaccines and biologics
Function: Vials Washing, Sterilization, Filling, Plugging, Capping
Filling Type: Automatic
Capacity: 30000 ampoules per hour
Complaince: CE, ISO, GMP
Materials: 316 SS
Pump Systerm: adaptive servo-driven
Machine Name: Vial Filling Line
Filling Volume: 2-30ml
Filling Liquid Type: Vaccine
Output Capacity: 6000-26000 BPH
Vials Material: Glass
Filling Accuracy: +/-0.5%
Breakage Rate: <0.5%
Nitrigon Filling: Yes
CIP/SIP: Yes
Oven Cooling Style: Water Cooling
Plugging Style: Half
Capping Head: Multi
LAF: Yes
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High-Speed Ampoule Filling Line with Hermetic Sealing, 30,000 Ampoules per Hour, High Precision, ISO 14644 Class 5 Certified

High-Speed Ampoule Filling Line with Hermetic Sealing, 30,000 Ampoules per Hour, High Precision, ISO 14644 Class 5 Certified


Revolutionize Your Pharma Production with the Next-Gen Ampoule Filling Line

Unmatched Speed & Accuracy
Engineered for high-throughput manufacturing, our ampoule filling line achieves 30,000+ ampoules per hour with ±0.5% dosing precision — ideal for critical injectables like vaccines and biologics. The adaptive servo-driven pump system dynamically adjusts viscosity variations (1-2000cP), eliminating underfills/overfills even with heat-sensitive fluids.

Hermetic Sealing: Zero-Contamination Guarantee
Featuring laser seam welding technology, this line creates airtight seals that exceed ISO 15378 integrity standards. Perfect for oxygen-sensitive formulations (e.g., mRNA vaccines or monoclonal antibodies), it reduces oxidation risks by 99.7% compared to traditional flame sealing.

Smart Compliance for Global Markets
Real-time Aseptic Monitoring: Integrated particle counters and microbial air samplers ensure ISO 5 cleanroom equivalence during operation
FDA/EMA Data Integrity: Audit-ready electronic batch records and 21 CFR Part 11-compliant HMI
Rapid Changeover: Tool-free adjustments handle 1-20ml ampoules in ≤15 minutes — a 60% time saving for multi-product facilities

Sustainability Edge
The energy-recovery sealing module cuts power consumption by 40%, while 316L stainless steel contact parts withstand CIP/SIP cycles up to 135°C — crucial for Middle Eastern plants facing extreme heat.

Main Spec:

technical parameters
 
product modelLYQCL100+LYASMR
620/43+LYAGF8
size range1-20ml national standard ampoules
Output(1-2ml)16,000-30,000pcs/h
Output(5-10ml)8000-12000pcs/h
Output(20ml)5000-7000pcs/h
Clarity>99%
Breakage rate≤1%(whole line)
Filling Precision±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gasGas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume3500-4100m³/h
Net weight7800(kg)
Total poweraround 72kw 380V 50HZ
Outline sizearound 9940x2260x2445mm

Why Choose This Line?
3-Year Performance Warranty with 24/7 global technical support
Modular design for future upgrades (e.g., robotic palletizing)
Halal-compliant configurations available for MENA regions

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