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Complex Pcb Assembly Design Smt Flex Pcb Assembly Process Industrial Ai Circuit Board Design

Categories AI PCB
Brand Name: kerongda
Model Number: KRD-AIPCB06
Certification: CE
Place of Origin: Qingdao China
MOQ: 1k
Price: USD0.01~0.1/dot
Supply Ability: 40000dot/h
Delivery Time: 15 days
Packaging Details: Standard packet
Turnkey PCBA: PCB+components sourcing+assembly+package
Lead Time: Prototype: 15 work days. Mass order: 20~25 work days
Testing on products: Flying Probe Test, X-ray Inspection, AOI Test, functional test
Quantity: Min quantity: 1000pcs. Prototype, small order, mass order, all OK
Files we need: Assembly: Pick-N-Place file
PCB panel Size: Min size: 0.25*0.25 inches(6*6mm),Max size: 20*20 inches(500*500mm)
Copper thickness: 1oz,0.5-2.0 oz,1-3oz,0.5-5oz,0.5-4oz
Base material: FR4, Aluminium, TG, Rogers, CEM-1
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Complex Pcb Assembly Design Smt Flex Pcb Assembly Process Industrial Ai Circuit Board Design

Ai Pcba/Pcba/Oem/Control Board/Smt/Pcb Assembly/Oem Pcba/Fr-4

SMT (Surface Mount Technology) is a technology for mounting electronic components directly on the surface of a printed circuit board (PCB). By mounting the components on the printed circuit board, electrical connection and mechanical fixation are realized. SMT components are small in size, which saves a lot of space and is suitable for high-density and miniaturized electronic products.


THT (through-hole Technology) is the process by which electronic components are threaded Through prefabricated holes in a printed circuit board and secured to the board by welding. This technique is suitable for larger sized components and is commonly used in high power and high voltage applications.


DIP

1,The process of DIP processing is: putting in the hole →AOI→ wave soldering → cutting pin →AOI→ correction → washing → quality inspection.


2,After wave soldering, The products will be will scanned by AOI equipment to ensure that no error occurs.


Single-side mixed loading process


Incoming material detection => PCB side A screen printing solder paste (spot patch glue) => patch => drying (curing) => reflow welding => cleaning => plug-in => wave soldering => cleaning => detection => repair

Double-sided mixed loading process

A: Incoming material detection =>PCB B spot patch glue => patch => curing => turn over =>PCB A side plug-in => wave soldering => cleaning => detection => repair

Stick before insert, suitable for SMD components more than separate components

B: Incoming material detection => PCB side A plug-in (pin bent) => turn over => PCB side B patch glue => patch => curing => turn over => wave soldering => cleaning => detection => repair

Insert before paste, suitable for separated components more than SMD components


No.Types Of AssemblyFile FormatComponent FootprinrComponent PackageTesting ProduresProduresOthers
1SMT ASSEMBLYGerber RS-274X0201,0402,0603...Reels PackageVisual InspectionLead-Free(Rohs)Custom Reflow Profile
2SMT & THT AssemblyBOM(.xls,.csv,.xlsx)BGA,QFN,QFP,PLCCCut Tape PackageX-Ray InspectionLeaded SolderStandard Reflow Profile
32 sided SMT,THT AssemblyPick-N-Place/XY fileSOIC,POP...ConnectorsTube and TrayAOI,ICT(In-Circuit Test)Reflow SolderingSmallest Size:0.2"x0.2"
4Mixed Assembly...Small Pitch of 8 MilsLoose parts and bulkFunctional TestingWave SolderingLargest Size:15"x"20

Turnkey PCBAPCB+components sourcing+assembly+package
Assembly detailsSMT and Thru-hole, ISO lines
Lead TimePrototype: 15 work days. Mass order: 20~25 work days
Testing on productsFlying Probe Test, X-ray Inspection, AOI Test, functional test
QuantityMin quantity: 1pcs. Prototype, small order, mass order, all OK
Files we needPCB: Gerber files(CAM, PCB, PCBDOC)
Files we needComponents: Bill of Materials(BOM list)
Files we needAssembly: Pick-N-Place file
PCB panel SizeMin size: 0.25*0.25 inches(6*6mm)
Max size: 20*20 inches(500*500mm)
PCB Solder TypeWater Soluble Solder Paste, RoHS lead free
Components detailsPassive Down to 0201 size
Components detailsBGA and VFBGA
Components detailsLeadless Chip Carriers/CSP
Components detailsDouble-sided SMT Assembly
Components detailsFine Pitch to 0.8mils
Components detailsBGA Repair and Reball
Components detailsPart Removal and Replacement
Component packageCut Tape,Tube,Reels,Loose Parts
PCB assemblyDrilling-----Exposure-----Plating-----Etaching & Stripping-----Punching-----Electrical Testing-----SMT-----Wave Soldering-----Assembling-----ICT-----Function Testing-----Temperature & Humidity Testing


Our Advantages:

1. Program and functional test and package by Free.

2. High quality: IPC-A-610E standard, E-test, X-ray, AOI test, QC, 100% functional test.

3. Professional service: PCB/FPC/Aluminium Making, SMT, DIP, Component Sourcing, OEM with 21 years experience.

4. Certifications: UL, 94v-0, CE, SGS, FCC, RoHS, ISO9001, ISO14001,IATF16949

Q&A

Q: What files do you use in PCBA fabrication?

A: Gerber or Eagle, BOM listing, PNP and Components Position.

Q: Is it possible you could offer sample?

A: Yes, we can custom samples for your testing before mass production.

Q: How much time could I get the quotation after sent Gerber, BOM and test procedure?

A: Within 6 hours for PCB quotation and around 24 hours for PCBA quotation.

Q: How can I know the process of my PCBA production?

A: 7-10 days for PCB production and components purchasing, and 10 days for PCB assembly and Testing.

Q.What is the warranty?

The warranty is 2years.


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