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Fully Automated Vision Inspection Systems For 1L Coca Cola Empty Bottles

Categories Bottle Inspection System
Brand Name: KEYE
Model Number: KVIS-B
Certification: NO
Place of Origin: China
MOQ: 1 SET
Price: Negotiable
Payment Terms: L/C, T/T
Delivery Time: 4 to 6 weeks
Packaging Details: Fumigation-free wood
Supply Ability: 1 set per 4 weeks
Model.No: KVIS-B
Brand: KEYE
Place of origin: Anhui,China
Features: Fully automated
Voltage: Adapt to national standards
Air pressure: 0.5~0.8Mpa
Working temperature: -20℃ ~ 60℃
Working humidity: Below 50% relative humidity
Packing: Wood package
Loading port: Shanghai
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    • Product Details
    • Company Profile

    Fully Automated Vision Inspection Systems For 1L Coca Cola Empty Bottles

    Inspection background

    With the in-depth development of automation, machine vision detection technology has begun to be rapidly applied in various industries. As a machine vision-based plastic bottle defect detection equipment, plastic bottle inspection machines have been increasingly used in beverage, pharmaceutical, daily chemical and other industries. In-depth application plays an active role in improving the appearance quality of products and reducing the cost of enterprises.


    The software platform of the KEYE inspection system is reasonably constructed, has a friendly interface, is easy to use, and can realize remote control. By acquiring the product image, processing and analyzing the image, extracting the characteristic parameters reflecting the morphological structure of the product variety, and then using the characteristic parameters to carry out the corresponding products. Feature matching, so as to achieve the detection purpose of rejecting defective products and improving the yield rate. When users have new inspection requirements, new functions can be implemented through system upgrades to avoid hardware waste.


    Detection principle

    The system transports the Cola bottles to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and collect qualified products.

    The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate and greatly reduce costs.


    Detection details

    Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.

    System operating parameters
    Dimensions2.3×0.85×1.8(m)Power and frequency220V 20A 50HZ
    Total power3.5kwAir pressure0.5~0.8MPa Purify and oil-free
    Working temperature-20℃ ~ 60℃Working humidityBelow 50% relative humidity

    Advantages of system

    1. The detection rate is high, the yield rate is increased to more than 99.9%, and the material waste is reduced;

    2. All-round inspection, the bottle bottom, bottle surface and bottle shoulder can be inspected inside and outside;

    3. Unmanned online detection, no contact with materials, no secondary pollution;

    4. The software operation is modular, easy to learn and easy to use;

    5. Applicable to the appearance defect detection of various plastic bottles: water and beverage bottles, dairy bottles, medicine bottles, daily chemical bottles, etc.;

    6. Visual remote online monitoring and remote debugging can be realized, and production data can be learned, collected and analyzed in real time;

    7. The data can be counted, and the data information can be fed back to the intelligent manufacturing industry 4.0 information system to improve the production process and optimize the production process.


    The detection standards

    ModelCamera numberDetection rangeDetection contentDetection accuracyDetection precisionDetection speed
    KVIS-C -SC111setBottle mouthBlack spots, stains, overlap, burrs, lack of material, etc.≥0.5mmQualified product 99.5%160 pcs/min
    False detection is less than 0.5%
    1setBottom of the bottleBlack spots, stains,foreign material, etc.≥0.5mmQualified product 99.5%
    False detection is less than 0.5%
    4 setUpper area of the bottleBlack spots, stains,missing, etc.≥0.5mmQualified product 99.5%
    False detection is less than 0.5%
    4setLower area of the bottleBlack spots, stains, etc.≥0.5mmQualified product 99.5%
    False detection is less than 0.5%
    1setOuter bottom of the bottleBlack spots, stains≥0.5mmQualified product 99.5%
    Hole≥1mmQualified product 99.5%

    After - sale service

    The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.

    During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

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