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High Accuracy Gas Welding Equipment For Welding Robot Production Line

Categories MIG Welding Manipulator
Brand Name: Genius Robotics Zhenkang
Model Number: ZK1400-06
Certification: CE , ISO9001 , ISO14001
Place of Origin: China
MOQ: 1 set
Price: Negotiation
Payment Terms: T/T, L/C
Supply Ability: 500/Month
Delivery Time: 7 - 10 Working days
Packaging Details: Export standard plywood case, Metal seal box
Application: MIG welding
Body weight: 185KG
Reposition repeatability: ± 0.05mm
Working reach: 1400mm
Mounting: Vertical ground, lifting, hanging
After sales provided: Available to service overseas
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    High Accuracy Gas Welding Equipment For Welding Robot Production Line

    High Accuracy 6 Axis MIG Welding Manipulator for Welding Robot Production Line


    Welding process requirements for mig welding manipulator


    The welding robot can move the welding torch along the weld seam with high precision and ensure the attitude of the welding torch; continuously coordinate the welding process parameters (such as welding current, voltage, speed, gas flow rate, electrode height and wire feeding speed) during the movement.
    The welding robot is a comprehensive system that can achieve the best process motion and parameter control of welding. It is much more complicated than a general - purpose robot.


    MIg welding manipulator automated welding production types


    The type of automated welding production that the factory chooses must be based on the actual conditions and merits of the plant. The welding special machine is suitable for large - volume, slow - changing products, and the number of welds of the workpiece is small and long, and the shape is regular (straight and round); the welding robot system is generally suitable for medium and small batch production, and the workpiece is welded. Welds can be short and many, and the shape is more complicated.


    The welding robot production line is relatively simple to connect multiple workstations (units) with workpiece conveyor lines to form a production line. This line still maintains the characteristics of a single station, that is, each station can only use the selected workpiece fixture and welding robot program to weld the predetermined workpiece. This line cannot be welded for a period of time before the fixture and program are changed other artifacts.



    MIG welding manipulator body specification


    Robot modelGNS1400W - 06
    ApplicationArc welding
    MountingVertical ground, lifting, hanging
    Number of axes6
    Max payload10 kg
    Max working radius1400mm
    Repeated posiontioning accuracy0.07mm
    Body total weightKG185KG
    Operating environmentTemperature0℃ - 45℃
    Humidity20% - 80%
    OthersKeep away from corrosive gases or liquids or explosive gases,
    Keep away from water, oil, dust
    Keep away from source, magnetic field, high frequency signal source
    Power capacity6KVA (Robot) + 24KVA (Welding source)

    PerformanceMotion rangeMax speedLoad capacity
    J1±160°176.7 °/s511Nm
    J2-72° ~ +110°173.6 °/s416Nm
    J3-120 ° ~ +70°170.0 °/s188Nm
    J4±150°295.9 °/s1Nm
    J5-110 ° ~ +105°197.3 °/s44Nm 0.30kg.㎡
    J6±320°194.6 °/s68Nm 0.05kg.㎡

    MIG welding manipulator excellent performance


    Precision

    Unit:mm


    TypeActual data (Genius)Reference data (Import)Test speedTest scheme
    Position repeatability RP0.063± 0.0760m/minA
    Tracking accuracy ATp0.3220.5003m/minB
    Track repeatability RTP0.060--2m/minA
    Track speed accuracy0.034%--2m/minA
    Track speed repeatability RV0.025%--2m/minA
    Position overshoot0.0520.0502m/minA
    Big circle roundness10.617--2m/minA
    Big circle roundness20.402--2m/minB
    Small circle roundness0.2860.3002m/minA


    Noise

    Unit:dB


    Motion positionThe 1st axisThe 2nd axisThe 3rd axisThe 4th axisThe 5th axisThe 6th axis6 axises linkage
    Measured value65.6-7061.8-66.858.4-66.362.7-67.761.2-69.158.4-62.462.4-68.3


    ★ Noted
    1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
    2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.


    Welding torch clearing device




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