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Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw

Categories Mesh Belt Furnace
Brand Name: WONDERY
Model Number: RCW-60*600
Certification: CE
Place of Origin: JIANGSU
MOQ: 1SET
Price: Negotiable
Payment Terms: L/C, T/T, Western Union
Supply Ability: 50SETS /YEAR
Delivery Time: 150 DAYS
Packaging Details: Woonden Case Suitable for Sea Transportation
Name: Mesh Belt Furnace
Parts to be treated: self tapping screw
productivity: 150-280kg/h
quenching temperature: 820~950℃
total power: 400kW
Energy: about 37m
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    Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw


    Electric Roller Mesh Belt Furnace 150-280 Kg/H Quenching Productivity for Screw


    Application of mesh belt furnace

    product: self-tapping screw;

    process: carburizing, bright quenching and tempering;

    productivity: quenching: 150-280kg/h;

    Quenching furnace: methanol+propane+ammonia;

    Tempering furnace: air



    Features:

    2.1 To meet the production needs of fastening parts, the mesh belt furnace employs Taiwan technology, and improves its energy-saving effect in the area of refractory lining.

    2.2 The production line employs low-voltage heating through the transformer to prolong the service life of the heating tubes.

    2.3 The mesh belt is supported by the support rollers with synchronized movement so that the mesh belt bears a minimum tension.

    2.4 The rollers are supported by special high-pressure sealed bearing.

    2.5 The mesh belt is designed with abnormal transportation alarm device to assure the stable movement of the mesh belt.

    2.6 The drip-in atmosphere is gasified by a gasifier and then sent into the furnace. The atmosphere is monitored and controlled continuously by an oxygen probe.

    2.7 The hot mesh belt returns back to the entrance of the furnace and preheats the cold partss, which saves energy greatly.


    Production Line Basic Parameters of mesh belt furnace

    Total loading power: 400kw; normal power: 200kw; power supply 3phase, 380v, 50Hz;  

    Total length: about 37m;

    Total weight:40000kg;



    Parameters of Each Unit of Mesh Belt Furnace Line

    magnetic belt charging machine:

    Mesh belt width: 700mm


    Precleaning machine:

    Mesh belt width : 600mm

    Effective length: 2400mm

    Tank volume: 2m3


    Vibration distribution machine

    Exit width: 400mm


    Mesh belt type quenching furnace:

    Mesh belt width: 600 mm

      Inlet length: 2000 mm

      Preheating belt length: 1500mm

      Working area length: 6000mm

      Effective height: 100mm


    quenching oil tank:

    Mesh belt width : 1000mm

    Oil tank depth: 2000mm

    Oil tank length: 4200mm

    Tank volume: 12 m3


    Oil removing stand:

    Mesh belt width : 900mm


    Post-cleaning machine:

    Mesh belt width : 900mm

    Effective length: 2400mm

    Tank volume: 2m3


    mesh belt tempering furnace:

    Effective height: 100mm

    Mesh belt width : 850mm

    Heating area length: 6000mm

     


    Computerized Electrical Control

    Electrical control cabinet (collective wiring)

    Electrical control cabinet, 1000*700*2000mm,4 pieces;

    The mesh belt furnace is controlled by the PLC system. The control system has the alarm for over temperature,

    and level and driving fault, and also the safety interlink. There is one touch screen for observation of the real time working performance.


    Configuration List of Mesh Belt Furnace Line

    NoItemQ’tyOriginNotes
    Magnetic Belt Charging Machine
    1Steel structure Q235AllFrom the market
    2Hydraulic station 16Mpa/cm2, 2.2kW1 setShanghai
    3Hydraulic cylinder ¢80*800mm1 setShanghai
    4Vibration motor 250W1 setHai’an
    5Magnetic belt SUS304 700*3450*1/1.51 setKaisai Metal, JapanSus304
    6Magnetic steel 28*26*8mm1 groupNanjing
    7Reducing gear 0.75kW1 setPaiqi, Shanghai
    8Chain and sprocket wheel P=25.4mm1 setSuzhou
    9Operation box1 setFactory make
    10Driving detection device1 setOmron
    Pre-cleaning Machine
    1Common steel Q235 4mmAllFrom the market
    2Mesh belt 600*7200*1.5/2.5mm1 pieceKansai metal, JapanSUS201
    3chain and sprocket wheel P=76.2mmAllSuzhou
    4Oil and water separator 0.37kW1 setImported technology
    5Reducer 0.55kW1 setChengta, Taiwan
    6Heating tube 380V/4Kw L=700mmAllSuzhou
    7Overloading protector1 setImported technology
    8Special pipesAllFrom the market
    9

    Water jetting pump

    IRG-50 2.2kW

    1 setHulian, Shanghai
    10Bearing UCP/UCK4 setsNan’an, Fujian
    11High pressure fan 0.75kW1 setYingda, Shanghai
    12Thermal resistor PT100 L=700mm1 pieceShanghai
    13Driving fault detection device1 setOmron
    Vibration Distributor
    1Common steel Q235AllWu’han Steel and Iron Group
    2Vibrator 150W2 setsShaoxing
    Quenching Furnace
    1Furnace shellCommon steel Q235 8mmAllFrom the market
    Heat resistant steel SUS310SAllJapan
    2LiningHeat resistant steel SUS310SAllJapan
    High-aluminum fiber acupuncture blanketAllIsolite, Japan
    Cera-blanket 1400AllIsolite, Japan
    Cera-blanket 1260AllIsolite, Japan
    Heat preservation board 1000AllIsolite, Japan
    Anti-penetration LBK23AllIsolite, Japan
    Channel brick LBK28AllIsolite, Japan
    Adhesive HAS1650AllJapan
    3Heating tubeOuter pipe ¢122*122538 setsJapan
    Core stand corundum38 setsYixing
    Heating element 0Cr21Al6Nb38 setsBeijing
    4Driving deviceUpper preheating area roller ¢50mm5pcsWuxiSUS310
    Lower preheating area roller ¢87mm3 pcsWuxiSUS304
    Upper heating area roller19 pcsWuxiSUS310
    Lower heating area roller7 pcsWuxiSUS310
    Rear driving roller ¢203mm1 pcWuxiSUS310
    Heat radiation seat aluminum alloy38 piecesSuzhou
    Bearing UCFL20768 setsNSK
    Bearing UCF2102 setsNan’an, Fujian
    Chain and sprocket wheel P=19.05mmAllSuzhou
    Reducing gear 0.75kW1 setChengta, Taiwan
    Mesh belt SUS314 600*18000*2/2.5mm1 pieceKansai, Japan
    5Furnace Inside heat resistant steel SUS310SAll
    6

    Atmosphere

    System

    PipesAllFrom the market
    Methanol Flow meter DK8008 setsChangzhouGermann technology
    Oxygen probe T/C-K-61 pieceMarathonUSA
    Solenoid valve d=1/42 setsBurketGermany
    Maintenance apparatus1 setFactory-make
    7Circulation fan

    vanes+shaft SUS310

    ¢450mm

    2 piecesWUXI
    Motor 1.5kW2 piecesTeco, Taiwan
    Bearing UCFY211,2092 sets for eachNSK, Japan
    8Transformer 380V/130-210V4 setsSuzhou
    9Thermal couple K type 1000℃ L=750mm4 pcsShanghai
    10Driving fault detection device1 setOmron
    Quenching Tank
    1Common steel Q235 6mmAllFrom the market
    2Mesh belt 100*14600*1.5/2.5mm1 pieceKansai, JapanSUS201
    3Electrical heating tube 380/4KW L=900mm9piecesSuzhou
    4reducing gear 0.75kW1 setChengta, Taiwan
    5Chain and sprocket wheel P=76.2mmAllSuzhou
    6Heat exchanger 12m21 setSuzhouSUS304
    7Overloading protector1 setImported technology
    8circulating pump 4.0KW1 setHulian, Shanghai
    9mixing pump 2.2KW1 setHulian, Shanghai
    10Pressure gauge 0-0.5Mpa ¢602 piecesSuzhou
    11High pressure fan 1.1kW1 setYingda, Shanghai
    12Thermal resistor PT100 L=900mm1 pieceShanghai
    13Overloading protector1 setImported technology
    14Driving fault detection device1 setOmron
    Oil Removing Stand
    1Common steel Q235 5mmAllFrom the market
    2mesh belt 900*5400*1.5/2.5mm1 pieceShuangxingSUS201
    3chain and sprocket wheel P=76.2mmAllSuzhou
    4Bearing UCP/UCT2104 setsNan’an
    5Reducing gear 0.75kw1 setChengta Gear, Taiwan
    6Overloading protector1 setImported technology
    7Driving fault detection device1 setOmron
    Post-cleaning Machine
    1Common steel Q235 4mmAllFrom the market
    2Stainless steel SUS304AllJapan
    3Mesh belt 900*72000*1.5/2.5mm1 pieceKansai, JapanSUS201
    4Heating tube 380V/4kw6 piecesSuzhou
    5chain and sprocket wheel P=76.2mm1 setSuzhou
    6Oil and water separator 0.37kW1 setImported technologySUS304
    7reducing gear 0.75kw1 setChengta, Taiwan
    8Overloading protector1 setImported technolgoy
    9Jetting Pump IRG-50 2.2kW1 setChuanyuan, Taiwan
    10Pressure gauge 0-0.5Mpa ¢601 setSuzhou
    11Special pipesAllFrom the market
    12Bearing UCP/UCK4 setsNan’an, Fujian
    13High pressure fan 1.1kW1 setYingda, Shanghai
    14Thermal resistor PT100 L=700mm1 pieceShanghai
    15Driving fault detection device1 setOmron
    Tempering Furnace
    1Common steel 6mmAllMarket
    2Air guide plate SUS304AllShanghai
    3Lining

    Heat preservation brick

    T6 0.6

    AllYixing
    Silicate aluminum fiber 1260AllShandong
    4Heating tube 220V/1.5kW81pcsSuzhouSUS304
    5FanMotor 1.5kW3 setsTeco, Taiwan
    Vane and shaft SUS3043 setsFactory-make
    bearing UCFY211/2093 sets eachNSK, Japan
    6

    Driving

    Device

    Support roller ¢50mm32 piecesWuxiSUS304
    Bearing UCFL20764 setsKaifeng
    Heat radiation seat aluminum alloy64 piecesSuzhou
    Mesh belt 850*22000*1.6/2.5mm1 pcKansai, JapanSUS304
    Chain and sprocket wheel P=19.05mmAllSuzhou
    Reducing gear 0.75kW1 setChengta, Taiwan
    7Thermal couple K type 800℃ L=750mm3 pcsChongqing
    8Driving fault detection device1 setOmron
    Electrical control
    1Control cabinet1 setSuzhouPlastic-sparying
    Electrical Instruments
    1Digital temperature controller (pre-cleaning machine) DC1040C1 setRKC, Japan
    Digital temperature controller (quenching furnace) DC1040C5 setsRKC, Japan
    Digital temperature controller(quenching tank) DC1040C1 setRKC, Japan
    Digital temperature controller(post-cleaning machine) DC1040C1 setRKC, Japan
    Digital temperature controller(tempering furnace) DC1040C3 setsRKC, Japan
    2Paperless temperature recorder 8-points1 setJapan
    3Circuit breaker C65AD seriesAllSiemens
    4Contactor 3TB series AC 220VAllSiemens
    5Contactor 3TF series AC 220VAllSiemens
    6Relay MY2N AC 220VAllSiemens
    7Heat relay 3UA5040 seriesAllSiemens
    8AC ammeter 6L2-AAllSuzhou
    9AC voltmeter 6L2-VAllSuzhou
    10Power consumption meter DT862 series1 setCHINT
    11Indication lightAllShanghai
    12Rotary switchAllShanghai
    13ButtonsAllShanghai
    14Proximity swtich E2E-X10ME15 piecesOMRON
    15Power controller (quenching furnace) KTF1,2,A series5 setsOuyake
    16Inverter FRN1.5G11S-4 0.75kW4 setsMitsubishi, Japan
    17Power controller (tempering furnace) KTF1,2,A series3 setsOuyake
    18Transformer 380V/42V4 setsSuzhou
    19Carbon potential controller, Eurotherm 24081 setEurotherm
    20Time reader (quenching furnace, tempering furnace)2 setsShenzhen

    Mesh belt used for mesh belt furnaces. We also have chain conveyor, V-conveyor belt based on the different products.


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